Lights Out
February 27th, 2009We are almost 6 miles above a darkened Virginia country side and outside the thin air is rushing by at close to 500 miles per hour with barely a whisper. My company operates almost 50 aircraft, and despite the fact they all rolled off the same manufacturing line, different ones seem to make more or less noise in flight. Tonight we’ve got ourselves a quiet one. 200 miles behind us the lights of Philadelphia have long since dropped over the horizon, while 500 miles away the lights of Birmingham, Alabama and the end of our day are slowly sliding towards us, held back by the curve of the earth and almost 100 miles an hour of wind slowing us down.
Inside, protected by a 3 layered windshield, the cockpit is warm. It had been dark when we landed in Philly before out dinner break and now, more than 3 hours later and away from the human made ground lighting it is darker still. The airplane has a myriad of ways to adjust the interior lighting. Each display screen has its own dimmer switch which are normally all set to the same level. Beyond that each set (both CA and FO) of Primary Flight Display and Multi Function Display screens (the two directly in front of each pilot) are linked to a dimmer switch. On top of that the two center display screens as well as the Flight Management Computer screen and both Radio Tuning Unit screens are linked to a dimmer as well.
On the center pedestal there is also a dimmer switch which controls flood lighting which is recessed above the display screens. Next to that dimmer switch is another switch which will control of the backlighting on the 4 (or in the case of the -700 2) circuit breaker panels. Also on each control yoke is a small rheostat which controls a small multiple LED light on the map holder. Additionally there is a pop out light on each side panel which can be pointed pretty much anywhere and is very useful when checking for ice buildup on the windshield wipers which is one of the first places it tends to form. There is also an overhead dome light which has two settings (“on” and “dim”) as well as a compass backlight with the same two options.
All the buttons and switches have backlighting which is controlled by one of four other dimmer switches (depending on where the lights are, either on the CA or FO side panel, the center pedestal or the overhead panel). The overhead panel also has two post lights that are linked to the overhead dimmer switch which cast light (ironically enough) on the landing light control panel, the Emergency Locator Transmitter switch as well as the cabin overhead signs controls (seatbelt and electronic device) as well as the emergency light control switch.
This evening, as we cruise southwest bound at 75% of the speed of sound everything is working with the exception of one of the small post lights on the overhead panel. It had apparently burned out the day before and had duly been written up in the aircraft logbook. Maintenance had come out and looked at it, decided it was in fact broken and after checking the Minimum Equipment List (a book which allows them to defer maintenance on non required items) decided we didn’t really need it. Fortunately the aircraft has enough redundancy build into it that even with the other lighting turned way down for night time flight there was enough ambient light to illuminate the cockpit real estate that the missing post light was responsible for.
With the lights of western North Carolina now passing by below us I think back to a flight I’d taken many years ago in an aircraft with many fewer lighting options. I’d been instructing out of Phoenix and had flown to Riverside, CA with a student while they were working on their instrument rating. We left Phoenix in the late afternoon and 3 hours later, after an uneventful flight touched down in California. After a quick dinner at the Airport restaurant (I don’t remember what I had but I remember it wasn’t very good) we got back in the plane and pointed the nose eastbound towards home.
About halfway there one of the two (there is one on each engine) alternators tripped off line. The other alternator dutifully stepped up its load to cover the shortfall but rapidly spiked due to the increased demands and shut down as well. This left us with just the battery which depending on the load would last anywhere from 15 to 45 minutes. My student was in the left seat and I was daydreaming in the right seat while he tracked towards our next waypoint of Blyth, where I10 crossing the Colorado River. The sight of the ALT light coming on and both alternator gauges showing 0 quickly brought me back from dreaming about getting out of Phoenix and going to fly bigger planes with more comfortable seats (and from now on I was going to add a better electric system to that dream).
I had my student (now a charter pilot on several jets in Phoenix) turn off both alternator switches and then turn them back on. The left alternator immediately shut off and after about 30 seconds of the load slowly rising on the right, it shut off as well. As the cockpit lighting slowly dimmed I quickly ran through out options in my mind. We could land at Blyth some 10 miles off our nose. However, at this hour of night there wouldn’t be anybody there and we would probably get stuck for the night. The other option was to keep heading towards Phoenix. Even if we did lose all of our electrics the engines would keep turning and while we would no longer have our radios (including navigation radios) it was clear out and the lights of I10 below us would lead us directly back to Phoenix. While I didn’t particularly like the option of flying around the south of Phoenix’s airspace at night with no lights on, I liked that option a lot more than setting down in the middle of nowhere.
My student and I brainstormed through everything that was drawing electricity and shut down anything we didn’t absolutely need. I let ATC know about our situation and what our plans were and then went back to staring at the alternator gauge. We stopped resetting the left alternator as it obviously was dead but by constantly resetting the right side we were able to get between 15 seconds and 1 minute of life out of before it spiked and shut off. With my student flying with one hand on the yoke and the other on the reset switch we limped eastbound at 6000 feet. With the lights of western Phoenix passing under us and the comforting voice of Phoenix approach talking to us over the radio the alternator finally gave up the ghost and the electric system started drawing from the battery only.
Fortunately just 10 minutes later we were lining up with runway 30C at Williams. The tower operator, having been advised of our issue by Approach, had stuck around 10 minutes passed closing time to make sure we got in ok. With a landing clearance in hand I flipped on the landing light which I’d been saving. I flinched a bit as all the other lights we still had on in the cockpit dimmed with the increased load. My student then flipped down the gear handle which powered an electric pump in the tail. As the landing gear dropped into the night sky, the last of our battery juice was sucked off by the pump and everything went dark. I had trained all of my students for a situation like this and I held my flashlight on the airspeed indicator while my student kept the nose pointed towards the rapidly approach runway. A minute later we were down and taxing back towards the ramp. Once the plane was shut down I made a quick phone call to the tower to let them know we were all set and thank them for their help. The next day a mechanic came out and replaced both alternators in the plane.
Now, almost 5 years later I reach to about the same place the alternator switches would be but instead find the light control for the left side screen brightness which I turn down slightly to better see the lights of Atlanta slide by 100 miles off our left wing. As much as I am glad to be living my daydream from long ago I do miss flying and instructing in small airplanes some times. It was an amazing learning experience and gave me a new challenge every day. I lean back in my seat and look up at the dark night sky. A small smiles plays around the corner of my lips. I don’t miss everything though. I don’t miss the seats in them. Not at all.